Introduction

A Renewable Infrastructure Milestone

Coerco delivered specialised engineered products to overcome the unique environmental and logistical challenges of the Kidston Hydro Project in Far North Queensland.

Agricultural field at sunset

The Challenge

Overcoming Remote Location and Harsh Conditions

Coerco was contracted by Xylem to design, engineer, and manufacture a fit-for-purpose pump pontoon system and access gangway for Sydney Water’s Picton Water Resource Recovery Facility. This facility treats wastewater from homes and businesses in the Picton area to produce recycled water, which is then used to irrigate crops at the Picton Farm.

Complex Environmental and Site-Specific Design Requirements

The pontoon system needed to adapt to the lake’s irregular topography, fluctuating water levels, and varied water density. Coerco designed a fit-for-purpose floating solution that maintained pump submergence and performance in these changing conditions. Every detail was engineered to suit the environmental realities of the site.

Engineering Around Pump and Platform Integration

Integrating a high-capacity pump onto a stable floating structure required careful consideration of weight distribution, assembly, and service access. Coerco developed a modular, balanced platform that supported both the pump and auxiliary systems without compromising stability. This ensured smooth operation and efficient deployment.

Regulatory Compliance with Stringent Structural Standards

The platform had to meet strict compliance with AS 4100:2020, AS 4997-2005, and AS 1657:2018. Coerco delivered a fully certified solution that aligned with safety, access, and structural integrity standards. This provided peace of mind for the client and met Sydney Water’s high-performance expectations.

The Solution

Heavy Duty Pontoon and Multi Floats®

image of Heavy Duty Pontoon and Multi Floats®

Modular, Pre-Assembled Design

By delivering the pontoon in a modular, pre-assembled format, Coerco enabled faster, more efficient installation on-site. This reduced construction complexity and minimised downtime at the facility.

Cost and Time Efficiency

The streamlined design and collaboration with Xylem allowed Sydney Water to save both time and money on the project. Fewer site works and a simplified delivery model contributed to overall project efficiency.

Enhanced Safety and Compliance

The combination of thoughtful engineering, quality materials, and adherence to Australian Standards ensured the solution met strict compliance requirements. This enhanced operational safety and longevity of the system.

WHY CHOOSE US

Whatever it Takes - What Sets Coerco Apart

Community Focus
Community Focus

Community Focus

As a family-owned business, we're passionate about improving lives, supporting charitable causes, and actively participating in community events while creating local jobs.

Customer First
Customer First

Customer First

We provide exceptional customer care with prompt, efficient, tailored solutions, actively listening to your feedback and offering genuine support from first contact through post-delivery.

Superior Engineering
Superior Engineering

Superior Engineering

Our 30+ years of in-house engineering expertise and 150+ skilled team deliver innovative solutions using the widest product range and strategic industry partnerships.

30+

Years In Business

150+

Team Members

82,000+

Square Metres of Manufacturing

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